Rick's Free Auto Repair Advice » Crown Victoria, Grand Marquis, Lincoln Town Car

Ford door switches—a known problem

Rick — Wed, 02 Apr 2008 03:21:00 +0000

Remember the pin/plunger switches that car makers used to install in the door jamb? Well, you won’t find them in Fords—some brilliant engineer had a “better idea.” They decided to place the switches inside the door right under the latch mechanism. When the door latches, a lever deactivates the switch and the body control module turns off the interior lights. Good so far….. The problem is that the switches gum up with grease from the latch mechanism or corrosion. That’s when interior lights stay on.

Some shops have reported success by saturating the latch mechanism with a rust penetrant and opening and closing the door about 20 or 30 times. That works the penetrant into the mechanism and some of it finds its way to the lever and switch. You really don’t have much to lose by trying this method because the only alternative is to remove the door trim panel and replace the switch.

I’ve tried this on a few Ford vehicles and had success. However, it’s not a long term fix. You will have to do it about twice a year.

For more information on this repair or any others for your vehicle, buy an online subscription to either Alldatadiy.com or eautorepair.net. Click on this link to compare the two services: Compare Alldata and Eautorepair.

If you just need information for a single repair and want to save money,eautorepair offers a lower price 1-week subscription for only $11.99. Or, if you'll be working on this vehicle in the future, you can buy a 1-year subscription (Alldatadiy.com for $26.99, or eautorepair.net $29.99)

Alldatadiy.com

eautorepair.net

Both Alldata and Eautorepair offer professional grade shop manuals at a price you can afford. Check them out!.

Hover your mouse over the REPAIR ARTICLES tab at the top of the page. The click on DIAGNOSTICS to search by SYMPTOM, TROUBLE CODE, or read TECH TIPS on how to diagnose a problem

Click on MAKE an MODEL to see all the articles I've written for your vehicle
Click on REPAIR TOPICS to read individual articles written for specific automotive systems

If you've had your car scanned and know the trouble code go to TROUBLE CODES

Here are some quick links to speed up your research

Click on the link below for speedy navigation:

ABS issues, how to bleed ABS brakes

Airbag issues or SRS light on

Alternator issues or how to test

Belt diagram or serpentine belt issues

Blower motor

Blower motor resistor

Brakes, brake issues, what kind of brake parts to buy, ABS issues

Car Alarms or Antitheft systems

Cooling system, Water pump, What type of coolant to use

Engine flush

Firing order, cylinder layout, finding #1 cylinder

MAF or MAP sensor

Oxygen sensors, How they work, How to change, How to test

PassLock or Passkey

Thermostat issues

Transmission flush

Serpentine belt diagrams

Window issues, power window motor, replace window regulator, glass adhesive

Overheating with poor AC – Crown Vic, Grand Marquis, Town Car

Rick — Tue, 04 Mar 2008 21:31:00 +0000

Ford is reporting problems with 2006-07 Crown Victoria, Grand Marquis, and Lincoln Town Cars. The vehicles run hot and experience poor cooling from the A/C. The problem is most severe at low speeds or while idling. You guessed it, the problem is with a bad electric cooling fan. The fix is to install a newer design, fan, part #7W1Z-8C607-B.

Alldatadiy.com

eautorepair.net

Both Alldata and Eautorepair offer professional grade shop manuals at a price you can afford. Check them out!.

Hover your mouse over the REPAIR ARTICLES tab at the top of the page. The click on DIAGNOSTICS to search by SYMPTOM, TROUBLE CODE, or read TECH TIPS on how to diagnose a problem

Click on MAKE an MODEL to see all the articles I've written for your vehicle
Click on REPAIR TOPICS to read individual articles written for specific automotive systems

If you've had your car scanned and know the trouble code go to TROUBLE CODES

Here are some quick links to speed up your research

Click on the link below for speedy navigation:

ABS issues, how to bleed ABS brakes

Airbag issues or SRS light on

Alternator issues or how to test

Belt diagram or serpentine belt issues

Blower motor

Blower motor resistor

Brakes, brake issues, what kind of brake parts to buy, ABS issues

Car Alarms or Antitheft systems

Cooling system, Water pump, What type of coolant to use

Engine flush

Firing order, cylinder layout, finding #1 cylinder

MAF or MAP sensor

Oxygen sensors, How they work, How to change, How to test

PassLock or Passkey

Thermostat issues

Transmission flush

Serpentine belt diagrams

Window issues, power window motor, replace window regulator, glass adhesive

Vibration, Chatter, Binding in Ford Rear Wheel Drive Vehicles

Rick — Sun, 10 Feb 2008 04:08:00 +0000

Ford has disclosed a problem with limited slip differentials in 2002-04 Mustangs, Explorers, and Mercury Mountaineers, 2003 Navigators, 2003-04 Expeditions and 2004-F-150 pickups. The problem differentials vibrate, chatter, and feeling like they’re binding during slow turns. The clutch packs in the limited slip differential are the cause of the problem.

To pinpoint the differential as the cause, place the vehicle in 2WD. That will restrict all the power output to the rear differential. Put the transmission in gear and clock the steering wheel right or left while you slowly accelerate. If you feel the vibration or other symptoms when you do that, you’ll need to replace the clutch packs with an updated configuration. Here are the part numbers: F5!Z-4947-BA for 8.8” rear axles, 6L1Z-4947-A for 9.75” rear axles. Make sure you soak the clutch disks in the Ford limited slip friction modifier (Ford XL-3) for a minimum of 15 minutes before assembling.

If your vehicle has independent rear suspension, you will have to replace the circlips and wheel end nuts with new ones. Even though you soaked the clutch disks in friction modifier, you still have to add a full 4oz bottle to the diff. before refilling with lube #XY-75W140-QL.

Alldatadiy.com

eautorepair.net

Both Alldata and Eautorepair offer professional grade shop manuals at a price you can afford. Check them out!.

Hover your mouse over the REPAIR ARTICLES tab at the top of the page. The click on DIAGNOSTICS to search by SYMPTOM, TROUBLE CODE, or read TECH TIPS on how to diagnose a problem

Click on MAKE an MODEL to see all the articles I've written for your vehicle
Click on REPAIR TOPICS to read individual articles written for specific automotive systems

If you've had your car scanned and know the trouble code go to TROUBLE CODES

Here are some quick links to speed up your research

Click on the link below for speedy navigation:

ABS issues, how to bleed ABS brakes

Airbag issues or SRS light on

Alternator issues or how to test

Belt diagram or serpentine belt issues

Blower motor

Blower motor resistor

Brakes, brake issues, what kind of brake parts to buy, ABS issues

Car Alarms or Antitheft systems

Cooling system, Water pump, What type of coolant to use

Engine flush

Firing order, cylinder layout, finding #1 cylinder

MAF or MAP sensor

Oxygen sensors, How they work, How to change, How to test

PassLock or Passkey

Thermostat issues

Transmission flush

Serpentine belt diagrams

Window issues, power window motor, replace window regulator, glass adhesive

Intermittent no-crank – Ford cars and trucks

Rick — Fri, 10 Aug 2007 21:49:00 +0000

Ford has discovered a problem in its starting circuit that affects a wide range of cars and trucks. The problem results in an intermittent no-crank condition. The problem is an intermittent open circuit between the starter relay and the starter motor. To correct the problem, Ford has issued a new starter terminal pigtail kit (Part #6U2Z-14S411-NA). The installation instructions are included with the kit.

1997-2004 F-150 Heritage trucks
1997-2006 Ford Expeditions
1997-2007 Ford Crown Victoria and
Mercury Grand Marquis
1998-2006 Ford E-series vans and
Lincoln Navigators
1999-2006 Ford F-Super Duty
pickups
2002-07 Ford Explorers and
Mercury Mountaineers
2003-05 Lincoln Aviators
2004-06 F-150 pickups
2007 Ford Explorer Sport Tracs

Alldatadiy.com

eautorepair.net

Both Alldata and Eautorepair offer professional grade shop manuals at a price you can afford. Check them out!.

Hover your mouse over the REPAIR ARTICLES tab at the top of the page. The click on DIAGNOSTICS to search by SYMPTOM, TROUBLE CODE, or read TECH TIPS on how to diagnose a problem

Click on MAKE an MODEL to see all the articles I've written for your vehicle
Click on REPAIR TOPICS to read individual articles written for specific automotive systems

If you've had your car scanned and know the trouble code go to TROUBLE CODES

Here are some quick links to speed up your research

Click on the link below for speedy navigation:

ABS issues, how to bleed ABS brakes

Airbag issues or SRS light on

Alternator issues or how to test

Belt diagram or serpentine belt issues

Blower motor

Blower motor resistor

Brakes, brake issues, what kind of brake parts to buy, ABS issues

Car Alarms or Antitheft systems

Cooling system, Water pump, What type of coolant to use